Forging a SWORD out of Rusted Iron CHAIN

Well, This Sword took me too long to make and this was not easy to make it such perfect. This is the longest sword i have ever made and this sword was one of the hardest project i ever done. And only the forging process took me about or more than a week.

Overall Sword Length : 45 Inches
Handle Length : 10 Inches
Blade Length : 35 Inches

All the Processes are below of making this beautiful SWORD:
Forging:
It took me almost a week to hand forge an Iron Chain piece into a long Metal Strip and this was one of my hardest forging ever. I don't have a power hammer so i did all the forging with hands and turned a chain piece into an almost 45 - 49 inches long sword.
Grinding:
I started some rough grindings of long forged strip on my Belt sander and turned the strip into a long Sword shaped steel piece. I also hand sanded the sword with the help of file to remove almost all the roughness of the sword.
o. I made the Fuller with the help of angle grinder and rotary grinder.
o. The blade bevel was made by my professional angle grinder and belt sander.
o. Hand Sanded the blade to remove roughness.
Hardness:
There is a professional way to hard a sword on coal and Tempering the blade is the best way to increase the Strength, Hardness and Toughness of the sword.

WAX Casting:
I made the Guard and Pommel of the sword with the help of wax. And this took me alot of time to make perfect molds of wax. After the molds were done i poured some casting plaster on the wax and melted the wax inside the plaster with the help of my own made furnace.
Handle:
The Handle contains three parts.
o. GUARD: I made the guard by casting brass, and filled some area of guard with black Epoxy resin.
o. Pommel: I beautifully made the pommel by casting and the main purpose of pommel is not let the hand slip through the handle.
o. Wood: A nice piece of wood used as the handle and i stripped an artificial leather on the wood with the help of adhesives and embedded our RH logo onto the wooden handle.

Forging a SWORD out of Rusted Iron CHAIN
#Forging
#Swordaking

Precautions:
Always wear leather gloves while sanding knives. Always keep a First Aid Kit at your work place.

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Random Hands

Forged in Fire: The Headhunter’s RAGING Revenge in the Final Round (Season 8) | History

Watch all new episodes of Forged in Fire, Wednesday, February 17 at 9/8c, and stay up to date on all of your favorite The HISTORY Channel shows at http://history.com/schedule.

In this final round, two bladesmiths must forge a Headhunter Axe strong enough, lethal enough, and powerful enough to destroy the competition, in this clip from Season 8, "Headhunter's Revenge." #ForgedInFire
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"Forged in Fire" features world-class bladesmiths competing against each other to create some of history's most iconic edged weapons.

HISTORY® is the leading destination for award-winning original series and specials that connect viewers with history in an informative, immersive, and entertaining manner across all platforms. The network’s all-original programming slate features a roster of hit series, premium documentaries, and scripted event programming.

Forged in Fire: The Zweihander PULVERIZES The Final Round (Season 3) | History

Watch all new episodes of Forged in Fire, returning soon, and stay up to date on all of your favorite History Channel shows at http://history.com/schedule.

Two finalists compete to forge the strongest zweihander, a massive two handed sword once wielded by 16th century mercenaries, in this scene from Season 3, "The Zweihander." #ForgedInFire
Subscribe for more from Forged in Fire and other great HISTORY shows:
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Watch more Forged in Fire on the official series YouTube playlist:
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Find out more about the show and watch full episodes on our site:
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Check out exclusive HISTORY content:
History Newsletter - https://histv.co/newsletter
Website - https://histv.co/History
Facebook - https://histv.co/Facebook
Twitter - https://histv.co/Twitter

"Forged in Fire" features world-class bladesmiths competing against each other to create some of history's most iconic edged weapons.

HISTORY® is the leading destination for award-winning original series and specials that connect viewers with history in an informative, immersive, and entertaining manner across all platforms. The network’s all-original programming slate features a roster of hit series, premium documentaries, and scripted event programming.

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